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Configuration-in-Run
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Configuration in RUN -
Changes to the configuration during operation

Modifications or expansions are also required during operation of a plant (section), such as implementation of additional sensors or actuators, reparameterization of I/O modules (e.g. choosing of other interrupt limits). Possible applications are non-stop requirements, that is, in continuous processes that cannot be shut down or whose production cannot be interrupted: process plants or manufacturing plants with high restart costs.
With SIMATIC S7-400, hardware configuration changes can be carried out during operation of a plant without any adverse effects. CiR (Configuration in RUN) enables plant expansions and conversions during the operational phase.
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Benefits

  • CiR enables plant expansions and optimizations. Expansion and conversion of a plant can be made during operation of the process. These changes to the plant are reaction-free. This means expansions and conversions can be carried out faster and at lower cost.
  • In addition, modifications in RUN enable an extremely flexible response to process changes and process optimizations.
  • The time needed for the conversion of plants with no nonstop requirements can also be reduced through changing and reconfiguring during RUN because the plant does not have to be re-initialized or synchronized due to hardware configuration changes..

Application
Changes to the hardware configuration in RUN are possible with distributed I/O. All standard CPUs of the S7-400 can be used, as well as the S7-400H fault-tolerant CPUs in standalone operation. CiR processes can be carried out with the following DP masters:

  • CPU via integral interfaces
  • CP 443-5 ext (from V5.0)
  • Interface-Modul IF 964-DP

S7-400H CPUs in redundant configurations can be modified during operation using the H-CiR function.

Functions
The following hardware configuration changes can be carried out during plant operation:

  • Addition of distributed I/O nodes (PROFIBUS DP and PROFIBUS PA slaves), e.g. for establishing an additional process line
  • Adding of I/O modules in the ET 200M distributed I/O system, e.g. for implementing additional sensor technology
  • Undoing changes, that is, field devices (DP/PA slaves) and modules that have been added can be removed again
  • Reparameterization of I/O modules in the ET 200M I/O system, e.g. replacing parts when using a sensor with another specification, or for selecting other interrupt limits
Additonal Information:
Manual: "Modifying the System during Operation via CiR"
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