Plant Intelligence - SIMATIC HMI - Siemens  |   12/05/2008 0:15 PM  
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Plant Intelligence with SIMATIC WinCC and SIMATIC IT

Ongoing globalization and increased competition have led on the one hand to an intense process of concentration; on the other hand, these factors demand a consistent flow of information across all the levels and sites of an organization.

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More transparency for production
Options for Plant Intelligence

 
More transparency for production

SIMATIC WinCC and SIMATIC IT provide the appropriate solution for this: Scalable client/server systems for process visualization, options for IT & Business Integration and Plant Intelligence - the basis of high levels of transparency and process optimization with a rapid return on investment.

Plant Intelligence is based on the intelligent utilization of data to generate important information in real-time, improving the decision processes implemented by the company. This procedure lowers the plant costs, prevents scrap, better utilizes the production facilities and ultimately assures a higher business efficiency and effectiveness.
With the integration of Plant Intelligence applications from the machine up to the enterprise level, SIMATIC  is offering a complete and scalable solution from one source.

An advancement from an inexpensive, scalable entry-level system on the basis of the process visualization system SIMATIC WinCC all the way up to a comprehensive optimization solution on the MES level with SIMATIC IT is now seamlessly possible.
Plant Intelligence links the SCADA level with the MES level and in doing so provides a greater transparency in the production through an efficient acquisition, archiving, aggregation, analysis and distribution of production data.

Making information out of data: Plant Intelligence with SIMATIC WinCC
Fig. Data acquistion  and -aggregation within a Plant Intelligence framework

The linking and integration of SCADA and MES result in an enormous advantage for the customer. The customer can initially - just like before -expand his/her existing SIMATIC WinCC SCADA solution with Plant Intelligence. Additional support is provided by innovated options  - such as the WinCC/DataMonitor with published reports and a WebCenter for the distribution of information - as well as completely new option packages - such as the WinCC/DowntimeMonitor for the detection and analysis of downtimes and the WinCC/ProcessMonitor as management information system for the optimization of the production. The user can extend the plant transparency with additional expansions on the MES or enterprise level. SIMATIC IT is capable of correlating and analyzing parameters such as key performance indicators across multiple plants; thus, production data such as work orders, genealogy and batch data can also be analyzed.

Options for Plant Intelligence

The WinCC options for IT & Business Integration make available additional  intelligent tools for optimizing production by means of Plant Intelligence:

WinCC/DataMonitor
for displaying and evaluating current process status conditions and historical data from any PC you like using Internet-capable standard tools
more
WinCC/ConnectivityPack and WinCC/ConnectivityStation
for accessing historical data of the WinCC archive system via OPC HDA or OLE-DB and for transferring/acknowledging messages via OPC A&E.
more
WinCC/IndustrialDataBridge
enables linking to external databases, office applications and IT-systems via OLE-DB and OPC DA by employing a configurable standard software
more
WinCC/ProcessMonitor
is employed for the collection, aggregation, analysis and storage of process values and messages providing an online quality analysis for the optimization of production
more
WinCC/DowntimeMonitor
for detecting and analyzing in machine-oriented or line-oriented production facilities in order to derive Key Performance Indicators of a plant
more
Additional Information:
PDF Download more information about SIMATIC IT MES-Systems
PDF Download "The more intelligent solution for greater transparency-SIMATIC Plant Intelligence" - Download of brochure approx. 0.4 MB
PDF Download "Plant Intelligence - More transparency for Production" - Download of essay, published in 6/2005, 0.7 MB
PDF Download "SCADA-an information hub for optimum processes" -
 Download of essay, published in 3/2005, 0.8 MB