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Power Train, Research & Development · Components
Torque flange
Torque measuring device
The correct measuring of torques both statically and dynamically is a prerequisite for examining transient processes or for the realistic simulation of vehicle stresses on test rigs. Not only must a measuring system have good measuring properties, it must also be rugged enough to both withstand and correctly simulate the great alternating load – caused by vibrations at resonance points. Furthermore, for reasons of costs, a compact device with no additional space requirements is required.

The torque measuring device is characterized by the following special features: The torque flange consists largely of two flange rings connected by two bars. This measuring cage is made of one piece without bolted connections. One flange ring is connected to the electrical machine by a clamping hub, the other ring carries the drive flange.

 

The measuring elements (strain gauges) are mounted on the four bars in a compensating circuit. These elements react in the usual way to the deformation of the bar caused by the measured torque. Since only tangential forces are to be measured, the bars can be very rigid in radial direction and therefore very resistant to stress. In addition the measuring elements are applied and connected in a special way so that the influence of radial forces on the measuring signal is negligible. This allows direct connection of jointed shafts without an additional intermediate bearing.

The entire measuring technology is accommodated in the torque flange. The measuring elements are supplied and the measuring signal conditioned as an FM signal by an electronics unit rotating at the center of the flange. Therefore only the supply voltage and the finished measuring signal have to be transferred from or to the outside. Transmission takes place without slip rings thus guaranteeing high reliability even at high speeds. The torque flange is calibrated directly with the lever arm and weights. Calibration by defined adjustment of the measuring bridge is also available for quick checking the measuring instrument.

The torque hub T36FN, developed in coopearation with Siemens, was first used in 1990. The torque flange T10FS, witch has been completely new developed on the basis of the torque hub T36FN, was first deployed in 2000 on Siemens motor test rigs. Today the torque flange has become a standard measuring instrument on motor, gear and automotive test rigs.

 
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