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communication Problem in S7 400 PLC when running the plant

Thread Starter: Arunram Vasudevan   Started: 9/6/2012 5:06 PM   Replies: 4

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  9/6/2012, 5:06 PM
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Dear all,

When runing a plant i have disturbance in my communcation so that whole plant trips . this is the old plant runing for past 5 years . I have checked the voltage going to the IO modules and repeaters every thing fine . And i have used OB85,OB 86, 0B87,OB 122 included in my program .I have attached the diagnose file.  I have also terminated the starting and ending node . pls give me the solution  .

Attachment: Diagnose.zip  (7 Downloads)

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  9/6/2012, 6:26 PM
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Hi,
The CPU is reporting a rack failure, i presume node 27 is remote I/O? Is it some type of ET200? The failure i think is in the remote I/O rack somewhere - faulty rear conector or faulty card. If you can tell us what node 27 is it will be easyer to help.
Cheers
Jon
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  9/7/2012, 3:04 AM
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hi captinjon .

Thanks for your reply . Yes node 27 is a remote DO card ET200L (6es7 132-1bh00-0xb0). 

whole plant is working normally suddenly this problem comes and back to normal in a ms . so very tough to see were the problem . how to conform that this rack is fault are card faulty .
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  9/7/2012, 12:37 PM
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Hi,
I would check wiring/cabling etc - possibly something has come loose. Its also possible that an output is "draging" the voltage down on the remote I/O node, or the PSU for the remote I/O node is faulty. Do you have a voltage logger you could connect to the PSU? Thet are relativly cheap but really useful!
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  9/7/2012, 1:00 PM
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ok fine i willl check the connections . profibus connection also . 

thanks a lot ........
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